From Data to Continuous Improvement
OctoCore gives you structured, real-time insights to detect inefficiencies, eliminate losses, and continuously improve production performance. From anomaly detection to event-based root cause analysis, turn data into lasting operational excellence at scale.
Why Process Losses Persist Even with All the Data Available
Factories generate massive amounts of data, yet most teams still struggle to understand what really happened and why. Dashboards show what went wrong, but not the root cause. Without context, analysis stays slow and manual. Teams rely on disconnected tools and gut feeling, which leads to recurring problems and isolated fixes instead of scalable improvement.
Solution in Three Steps
OctoCore Process Excellence Use Cases
Root Cause Analysis
OctoCore helps you uncover the true causes behind quality issues, cycle time deviations or machine stops, not just the symptoms. By combining data, events, order numbers, operator inputs and video streams into one contextual timeline, your team gains a complete process view. Identify patterns, trace anomalies and turn recurring issues into lasting improvements.
Downtime Loss Analysis
OctoCore records every downtime event across machines, lines and sites with full context. Each stop is time stamped, linked to the machine state and enriched with operator notes or video. Drill down to the root causes, compare loss patterns across assets and focus on the biggest levers for improving uptime.
Chat Based Root Cause Discovery
OctoCore AI Chat helps your team find issues faster by asking natural questions such as "Where did we lose the most time yesterday" or "What were the top five failures last week". The AI instantly combines insights from events, KPIs and manuals to deliver clear contextual answers that speed up root cause discovery and improvement cycles.
Further Use Cases
Process Stability Boundaries
Define and monitor process limits for cycle time, temperature, pressure or other critical parameters. OctoCore highlights deviations in real time so your teams can act before small drifts become big problems.
Cross Line and Site Benchmarking
Compare standardized KPIs across shifts, lines and sites to uncover performance gaps and best practices. OctoCore shared data model ensures that every comparison is consistent and meaningful.
Vision Based Process Insights
Use built in computer vision to detect anomalies, verify process steps and send notifications. Live and recorded video is fully time synced with sensor data so you no longer have to compare manually.
Quality Issue Contextualization
Trace defects back to their root causes by combining machine signals, order numbers, video, operator inputs and events in one contextual timeline that is both searchable and visual.
Data Driven Continuous Improvement
Give lean and continuous improvement teams access to clean structured data they can use right away. Spot chronic losses, validate hypotheses and prioritize actions based on facts rather than guesswork.
Who This Is For
Operational visibility that empowers every stakeholder of your factory
Maintenance Teams
Get to the root of recurring failures. Use root cause analysis, event timelines, sensor data and machine manuals in one connected and searchable place. Eliminate guesswork and make every repair more effective.
Plant Managers
Understand where losses occur in quality, downtime or energy. Base your decisions on live data and insights rather than assumptions or outdated reports. Drive performance improvement across all lines and shifts.
Process Engineers and Analysts
Analyze processes quickly and in depth. Correlate machine signals, KPIs and video streams to detect anomalies, deviations and optimization opportunities. Work with complete context and improve processes continuously.
Ready to Eliminate Hidden Losses From Your Processes?
OctoCore gives your teams the tools to uncover root causes, benchmark performance, and drive continuous improvement — without chasing data or building complex dashboards. Let’s explore how you can go from fragmented insights to structured improvement.
